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In sectors with high requirements such as boating, composite materials, aeronautics, packaging or board sports, cutting large foam blocks requires a lot of precision and regularity. It is to meet these challenges of efficiency and profitability that we have developed its range of CNC RubanKMSYSTEM saws. Designed and assembled in France in our workshops at Montarnaud, this CNC machine tool combines mechanical engineering and custom-made software. Cut all types of foams with our CNC The CNC Band Saw KMSYSTEM has been specially designed for the volumetric cutting of soft, dense or structural foam blocks. Varied cutting kinematics Its design allows for adjustable cuts and digital control; moreover, the machine does not simply split: Horizontal and vertical cutting: Ideal for the debitage and dwarfing of blocks. Diagonal cutting: Allows for the creation of angled cuts and geometric shapes. Exceptional material compatibility Our machines are capable of cutting a wide variety of flexible and synthetic materials up to densities of 200 kg/m 3 : Structural and composite foams: PET, PMI, ROHACELL®, ROHACRYL TM, expanded PVC, Divinycell, Corecell, Airex. Technical and packaging foams: Polyurethane (PU), Polyethylene (PE), EVA, XPS, EPS, Acrylic. Dimensions adapted to your blocks In the standard version, the machine offers a generous useful volume: Stroke X: 3,000 mm Y stroke: 1,500 mm Z stroke: 1,500 mm (Custom-made configurations are also possible to adapt to the exact size of your materials and your workspace). CNC machine "Made in France" To guarantee travel speeds without sacrificing precision, the Band Saw relies on what KMSYSTEM masters: 5.5 kW main engine: Drives a bimetal blade adapted to cross dense foams regularly and without drifting. Pneumatic blade tension: An automated system with inductive sensors maintains a constant blade tension every cycle for maximum safety and cutting quality. Ultra-rigid chassis: Designed from our own profiles made in France (in Albi), ensuring the structural stability required for intensive work Custom software for the CNC band saw Advanced mechanics require a simple interface to access. Our integrated control software is custom-configured according to your work habits: Simplified interface: Integration of shortcuts, specific buttons and a custom material database. Quick start: Your operators become autonomous very quickly. Remote control: In case of adjustment or need for support, our technicians connect to your workstation from our workshops in Montarnaud to assist you immediately. KMSYSTEM support Developing a new product or designing a custom-made machine involves an inescapable reality:the prototyping phase requires time, adjustments and continuous improvements. Custom-made adaptations and adjustments: The transition from concept to prototype often reveals specific needs related to the constraints of your materials or manufacturing methods. We modify, adapt and perfect the machine to meet your exact requirements. Resolution of technical unforeseen issues : Whether it is a matter of adjusting new cutting parameters, reworking tooling, or optimizing the machine’s kinematics in response to new material reactions, our teams intervene to quickly resolve each issue identified during the test phase. Continuous evolution of your production tool : Thanks to our mastery of design (mechanical and software), we develop your machine directly to ensure that it becomes operational and efficient for your future series. Whether you are looking for a solution for the flow of foam blocks, the manufacture of sandwich cores for boating or composites, or even custom wedging, the CNC Band Saw KMSYSTEM brings speed, precision and safety.

Why do we use HIWIN guide pad? In the world of CNC machining, rigidity and smooth movement are at the heart of the business. Today, we are going to introduce you to an essential component: the HIWIN guide pad SynchMotionTM technology: Silence and fluidity Unlike traditional skates where steel balls rub against each other, the series of skates we have chosen features the SynchMotion TM technology. It is a polymer cage that separates and guides each ball individually. The result on our machines? Decrease in extraneous noise: decrease in noise pollution in the workshop. Less wear: the balls have no friction between them, so their lifespan is extended, especially with recurring maintenance. Simplified lubrication: The cage retains grease for longer, thus lengthening your maintenance intervals. A precision of a goldsmith Finally, this reference certifies a class of High Precision, coupled with a preload. This allows our motors to move the gantries smoothly, ensuring clean and precise cuts and compliance with millimetre tolerances. At KMSYSTEM, we source proven components. Investing in quality means ensuring years of use.

New, more powerful electro-spindle for machining The DNA of KMSYSTEM lies in the desire to develop and imagine machines that adapt to the needs of partners. Today, we present to you the latest electro-pin that we have assembled. An 8 kW spindle to rotate an agrega, which consists of nearly 45 slots for simultaneous active milling cutters. The integration of an electro-spindle with a power like this allows to review the production dynamics of certain products that require repetitive tasks. An electro-spindle for an industrial partner in the naval sector This project was born from a customer need in the nautical sector: to automate and optimize simultaneous drilling in technical foam, used for the manufacture of boat hulls. Faced with this challenge, we developed this project. It was born from a customer need in the nautical sector: to automate and optimize simultaneous drilling in technical foam, used for the manufacture of boat hulls. Faced with this challenge, we developed this custom-made CNC solution in a few weeks, based on one of our machines but duplicating it. This configuration will save time on repetitive tasks. And the advantage of this configuration is also to be able to do precise work with high repeatability between the holes (an important criterion in the boating sector). A 45-bit tool Beyond the power of the spindle, the real asset lies in the machining head. This KMSYSTEM machining machine includes a simultaneous multi-milling tool, with *45 cutters operating simultaneously. This device makes it possible to divide the usual cycle times on this type of material. To fully exploit this CNC machining power, however, special attention must be paid to the factory infrastructure: this configuration is specifically dedicated to workshops with high power and voltage available on their network. KMsystem expertise at the service of the industrial world At KMSYSTM, we offer CNC machines that adapt and evolve according to the needs of our partners. Whether it is foam, wood, composite, we design the right tool for your production flow. This innovation demonstrates our continuous commitment to maximize the productivity of our customers, from the first commercial contact to the rigorous follow-up of our after-sales service.

The requirements of manufacturers are changing, at KMSYSTEM we propose to develop solutions that can meet them. Our machines are evolving, the pace is becoming more and more sustained and precision is now an obligation. We adapt and custom-made is perfect for that. Today, we present to you a new product, twice as powerful. Thought for chain productions with repetitive tasks, here is our TRC Quadruple Z. The big sister of our TRC Double Z. An XXL CNC machine The skeleton of this new HUGE machine is based on what we know how to do and what works: A foolproof frame: You will find our structure in anodised aluminum profiles, known for its lightness and robustness over time. Proven components: We use the same mechanical and electronic components (motors, pads, transmission belts) that equip our current ranges. The only difference with our "standard" machines is that here the machine has a double gantry, so 4 Z completely independent of each other. ⚠️ Technical installation prerequisite Due to its very high power and exceptional machining capabilities, the TRC Quadruple Z requires an adapted infrastructure. Its deployment is exclusively reserved for buildings with sufficient electrical capacity to support their equipment. This machine is designed for large format, repetitive work and to save time. On these gantries, our client requested new aggregates that had never been installed before and a motor spindle with more than 8 kW. It’s done, but of course, each request will get a custom quote. Tooling Here, the tooling is impressive. But it also allows drilling with more than 45 forests simultaneously. The workshops evolve, modernize and have new needs. Our strength at KMSYSTEM is to adapt to demand, innovate and create new machines that suit you. Once again, this CNC machine and its design make it possible to meet many specifications: Power different from the electrospindle Possibility of integrating other aggregates into it Possibility of machining and/or cutting according to needs Reduce compromises and adapt our machine fleet.

In the industry, the best troubleshooting is the one that never takes place. At *KMSYSTEM, with our 30 years of experience, we know that a CNC machine is an investment that must run relentlessly. That is why we have placed remote diagnostics at the heart of our after-sales service. Technology Preventive maintenance Thanks to the integration of our proprietary control software and Ethernet connectivity, our experts can "enter" your machine’s brain at any time. This connection allows us to check the health of the engines, the accuracy of the axes and the stability of the data flow without you having to stop your production. concrete benefits for your workshop Instant responsiveness No more waiting for a technician to come in for a simple parameter adjustment. 80% of anomalies can be resolved remotely, allowing immediate resumption of machining. The end of surprise outages Preventative maintenance involves analyzing data for weak signs of wear. By intervening at the right time, we replace a wear part in a programmed way, often during a production break, thus avoiding sudden breakage. Extended life A well-monitored machine is one that lasts. Our aluminum structures and brushless motors are designed for longevity, but it is the finesse of the software tuning that preserves their accuracy over 30 years. The KMSYSTEM remote diagnostic is not only a repair tool, it is a technological sentinel. By choosing our solutions, you choose peace of mind and the guarantee of uninterrupted production.

The acquisition of a CNC machine is a turning point for a workshop or a factory. To transform this investment into success, the drafting of the specifications document (CDC) is the most crucial step. Here are the 3 criteria that we recommend detailing: The Matter / Precision pair This is the starting point. Machining foam bars for surfing or carbon parts for aeronautics does not involve the same constraints. You must specify the hardness, abrasiveness of your materials and finishing tolerances. A well-configured KMSYSTEM machine eliminates waste on expensive materials. Software intelligence and user interface Why depend on complex third-party software? A good CDC must require an intuitive interface. A perfectly integrated solution ensures quick training of your technicians and full compatibility between design and actual machining. The reliability of industrial communication In a workshop, electromagnetic interference is legion. Your CDC must specify the type of control. We systematically recommend Ethernet for its galvanic isolation and stability, unlike USB, which is often limited to recreational uses. A complete CNC specifications document is your best guarantee against unforeseen events. At KMSYSTEM, we don’t just read your CDC: we help you challenge it to optimize your profitability.

A long-standing specialist in machining centres dedicated to shape and water sports, KMSYSTEM has continued to refine its expertise over the decades. Today more seasoned than ever, we apply our mastery of technical materials to other sectors, with a simple philosophy: every industrial challenge is an opportunity for innovation. This is how our marine technologies have naturally found their place in the world of equestrian saddlery. Two innovations born facing the ocean To meet the requirements of surfboard and boat manufacturers, we have developed two major technologies in our workshops: The pin milling cutter: Designed specifically for machining, it allows you to machine and sculpt foam blocks (EPS, XPS) at high speed, with a flawless finish and without tearing the material. The high-frequency vibrating knife: Originally developed for the marine sector, this tool is ideal for shearing dry technical fabrics such as glass fibre and carbon fibre. The perfect adaptation to the equestrian world When a major player in horse riding challenged us to modernize the cutting of horse saddles, the answer was already in our workshop. Saddlery is a world that requires flexibility, attention to detail, and precision. We have therefore merged our technologies: The pin cutter has proven to be the ideal tool for 3D machining of quarter foams, ensuring ergonomics for both rider and horse morphology. At the same time, our vibrating knife has been calibrated to cut through thicker leathers and dense foam fillings. Today We now offer our famous cnc machine "Double Z" hybrid machines, capable of integrating these two technologies simultaneously. Still specialists in board sports, we are extremely proud to equip today’s craftsmen and craftswomen saddlers with French machines that respect their know-how and materials, while boosting their productivity.

When we observe a machining center in operation, we are often impressed by the spindle’s speed or the fluidity of its movements. But the real heart of the machine, the one that guarantees high performance over time, is its chassis. At KMSYSTEM, each machine is based on a structure developed from anodised aluminium profiles. This choice of material is based on three fundamental technical pillars: Structural robustness For a CNC, the chassis is the foundation that absorbs all the forces of machining. The large-section aluminum profiles offer exceptional rigidity. They prevent the machine from bending under the pressure of the tool and effectively absorb vibrations generated by high-speed movements. Result: a preserved precision and a drastically reduced tool wear. Mechanical capacity A workshop is not a laboratory. Our chassis have to deal with dust, humidity and thermal variations. The anodizing treatment gives aluminum a surface completely insensitive to corrosion and rust. It endures mechanical stress and withstands the toughest industrial environments without ever deteriorating. Modularity of aluminum Unlike a heavy and rigid steel frame, profiled aluminum offers unparalleled design flexibility. This material allows us to easily adapt the architecture of the machine to the exact dimensions of your panels or parts. We can thus offer you a truly tailor-made equipment, capable of evolving with your production needs. The aluminum frame is not a simple structural element. It is the assurance of a reliable, all-terrain KMSYSTEM machine perfectly tailored to your business.

When investing in a CNC machine, we often look at the structure or the software. But have you checked what drives your axes? At KMSYSTEM, we use brushless motors. What is a brushless motor? As its name suggests, it is a "brushless" engine. In a typical engine, coals rub to transmit electricity, creating heat, sparks and wear. The brushless motor uses pure electromagnetism to create movement, without physical contact. 3 reasons why this choice guarantees its longevity: Less wear The only point of mechanical contact with a brushless motor is its ball bearings. Without crumbling coals, the engine never loses power and requires little maintenance. Better accuracy The brushless technology allows ultra-fine electronic management. Coupled with our proprietary software, it offers high repeatability. Whether you use your first or your thousandth part, the result remains the same. More reliabilities In sectors such as shaping or machining of composites, dust is everywhere. The absence of internal sparks and the closed design of brushless motors make them particularly resistant to harsh environments. The choice of components defines the actual value of a machine. By integrating brushless motors, KMSYSTEM ensures that your production tool remains a reliable and efficient asset, year after year.

On one hand, the passion for gliding carried by F-ONE, world leader in kite, SUP and wing foil. On the other, the engineering of KMSYSTEM in its CNC machines. For more than a year, our two worlds have connected for a collaboration. We are proud to show you our TRC machine that operates daily in the F-ONE workshops to shape, with them. Why did F-ONE choose KMSYSTEM? The F-ONE wing foil boards are not simple "boards": they are real concentrates of technology and R&D. Their design requires complex hydrodynamic curves. All this, by machining a hard material like LAB. To meet this challenge, F-ONE needed a local partner capable of designing a Made in France machining machine. But above all, they needed a machine built to meet their shape process, and not the other way around. A simple cutting TRC machine Historically we are linked to the world of surfing, making this collaboration with F-ONE sounded like an eventuality. For the F-ONE workshop, we have deployed our second machine model, the basic 3-axis TRC Machining Machine with plate. The advantages of this machine are: A stability but light, our frame is made to absorb the vibrations generated by the accelerations of the spindle. Personalized support: The installation is the ideal time to integrate training on digital control and on the general use of the machine. With this a software designed by us, that adapts to you. To learn more! We are proud to say that a little piece of our industrial know-how is now gliding across all the oceans of the world. With KMSYSTEM, turn your ideas into concrete solutions thanks to a French expertise recognized worldwide. Take it to the next level with our Made In France CNC machines. Contact our team to organize a machining test in our workshops and receive your prototype part. Together, let’s shape the future of your business!

Traditionally, driving a CNC requires mastering complex languages and endless sub-menus. For our customers, this means endless errors and training delays. That’s why we chose to develop our own control software. 3 pillars for effortless steering with our cnc Reduced learning Our interface uses visual codes and natural workflow logic. A new operator can load a program, make its settings and safely start machining after just a few hours of training. A clear screen without superfluous objects. The software manages trajectories and accelerations in the background. The operator, on the other hand, focuses on the essential: the quality of the finished part. This approach reduces fatigue and values the work of the craftsman or technician. Customize according to the professions Because we master the source code, we adapt the interface to the real needs of our clients (surf sector, aeronautics, composites). Each button has a useful function, each displayed data has an immediate meaning. Simplicity is sophistication. By choosing a KMSYSTEM machine, you are not only buying a frame and a spindle, you are buying control software mastered by all of your teams. With KMSYSTEM, turn your ideas into concrete solutions thanks to a French expertise recognized worldwide. Take it to the next level with our Made In France CNC machines. Contact our team to organize a machining test in our workshops and receive your prototype part. Together, let’s shape the future of your company!

The image of the final part is often much more appealing: on one side, a sample of thick leather straight out of the cabinet; on the other, a part with geometric honeycomb cutouts, ready for assembly. But between these two stages lies a step that redefines standards. Taming the "capricious" parts Flexible, fibrous, or textured materials are the bane of CNC machines. Unlike metal, these materials react unpredictably: The material “runs away” from the tool. The fibers fray if the cutting speed is not perfectly synchronized. On complex shapes such as honeycombs, conventional controllers multiply micro-pauses to calculate trajectories. This can cause a production cycle to drag on, penalizing your profitability and your ability to respond to the market. Since 1999, KMSYSTEM has drawn its strength from sectors where error is not permitted, such as the surfing industry, where the precision of curves determines hydrodynamic performance. We have transposed this requirement to modern industrial machining via two pillars: Rather than following the trajectory, the machine anticipates each curve to maintain a constant feed speed. The machine no longer jerks; it “glides” over the material. Speed is useless without stability. Our frames are designed to absorb the vibration frequencies generated by rapid acceleration. This rigidity ensures that the tool remains aligned, even during sudden changes of direction. The verdict is clear This acceleration does not compromise quality, quite the contrary. The absolute sharpness of each contour and the perfect regularity of the lines testify to the mastery of the process. For our customers, this means a threefold increase in production capacity with the same machine fleet. Challenge us! At KMSYSTEM, our CNC machines are designed to combine technology, robustness, and ergonomics. Each material has its own signature. Would you like to verify the real productivity gains on your own samples (leather, composites, polymers)? Our solutions are tailor-made to meet the real needs of our customers, whether they work in industry or other sectors. With KMSYSTEM, transform your ideas into concrete solutions thanks to French expertise that is recognized worldwide. Take it to the next level with our CNC Made In France machines. Contact our team to arrange a machining trial in our workshops and receive your prototype part. Together, let's shape the future of your business!